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Home » Cutting Costs While Reducing Your Carbon Footprint
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Cutting Costs While Reducing Your Carbon Footprint

THE SHAPE OF A LIGHTBULB IS CARVED OUT OF A RAIN FOREST, SEEN FROM ABOVE

Image: iStock/Petmal

May 5, 2025
Jack McCrum, Director, Optimization and Analytics, Reveel

Reveel-McCrum2.pngAnalyst Insight: In the transportation space, optimizing shipping processes not only reduces costs but can also improve operational efficiency and customer satisfaction. By making strategic adjustments to service levels, packaging, returns, and shipment consolidation, businesses can align cost savings with environmental benefits. 

Certain shipping variables have a direct impact on both cost control and sustainability. If these shipping variables are optimized, they can drive cost savings and operational efficiency, while also supporting sustainability efforts. Ignoring them can lead to waste, higher expenses, and inefficiencies that ultimately erode both profitability and sustainability gains. 

By fine-tuning the following elements, businesses can enhance both financial performance and sustainability metrics.  

Service level selection. Choosing the right shipping method is a crucial factor in reducing emissions. Air freight, while fast, generates significantly more carbon emissions than ground transportation. Whenever possible, companies looking to improve their sustainability should opt for ground shipping, which has a lower environmental impact. If speed is a concern, shippers can look at historical transit times by lane to determine routes with the least impact to customer service commitments.  

Optimizing packaging. Packaging plays a vital role in a sustainable shipping program. “Right-sizing” packaging not only reduces material waste but also maximizes truck space utilization, allowing more packages to be transported per trip, while also decreasing fuel consumption. Reducing unnecessary packaging materials, using recycled content and opting for biodegradable or recyclable packaging solutions are additional ways to support an organization’s green initiatives. 

Shipment frequency and consolidation. Simply put, sending multiple smaller shipments to the same destination increases transportation emissions. By combining orders into fewer shipments, companies can reduce the frequency of deliveries and optimize truckloads, leading to lower fuel consumption and a reduced environmental impact. Shippers ought to consider how Amazon approaches this via the customer check-out experience, when a lower carbon option is offered as a shipping method. 

Returns processing is an often-overlooked area for many reasons, but it actually is one where companies can make a substantial impact on their sustainability goals. Managing returns more efficiently can help reduce emissions, waste, and unnecessary costs.  

Evaluating whether a return is necessary. Returns contribute to environmental waste, often doubling the carbon footprint of a package. Some companies are rethinking whether many types of returns should be processed at all. In cases where the cost of return shipping outweighs the value of the product, offering a refund while allowing the customer to keep the item can reduce emissions — and enhance the customer experience. 

Aggregating returns for efficiency. Just as outbound shipments benefit from consolidation, the same principle applies to returned goods. Instead of collecting individual returns through home pickups, companies can encourage customers to drop off returns at designated locations such as retail partner stores or package hubs. This approach enables efficient return logistics, where goods are shipped back in bulk rather than individually, reducing fuel consumption and emissions. 

Reducing the distance of returns. Not all returned items need to be shipped back to their original destination. Some companies refurbish and resell returned items, while others donate them to charities. Redirecting returned goods directly to local donation centers, recycling facilities, or secondary markets can prevent unnecessary transportation expenses and fuel emissions, while at the same time helping to contribute to community support and waste reduction. 

There’s more to be done in packaging than simply right-sizing boxes. Reducing packaging waste is another crucial step toward greener shipping. Companies like Amazon have experimented with shipping products in their original manufacturer packaging instead of adding additional boxes to the mix, which minimizes material usage. While this approach requires careful consideration to address security concerns such as theft, and to make sure the goods still arrive undamaged, it does present another opportunity to decrease waste while enhancing customer convenience. 

Beyond simply minimizing the packaging materials used, companies can explore alternative additional sustainable packaging solutions, such as compostable and biodegradable materials, recyclable and reusable packaging, and smart packaging designs that reduce empty space and excess wrapping. 

Sustainable shipping practices can benefit both companies and the environment. It’s no stretch to say that implementing any of the above practices to help sustainable initiatives can also improve a company’s efficiency and cost-effectiveness. In addition, as consumer demand for eco-friendly practices grows, businesses that proactively implement greener shipping strategies like the above will not only help improve the environment, but will also enhance their brand reputation and customer loyalty. 

The shift toward greener logistics is both a responsibility and an opportunity; one that can drive long-term value for companies willing to rethink traditional shipping and logistics processes.

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    Jack McCrum, Director, Optimization and Analytics, Reveel

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