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Home » How Smarter Reverse Logistics Can Slash Costs and Carbon Footprints
ESG

How Smarter Reverse Logistics Can Slash Costs and Carbon Footprints

A WOMAN IN HER LIVING ROOM GESTURES IN DISMAY ON THE PHONE OVER AN OPEN SHIPPING BOX

Photo: iStock.com/Liubomyr Vorona

May 5, 2025
Kristen Purvis, Product Manager, Returns Management, ePost Global

ePost-Purvis.pngAnalyst Insight: Given the shifting landscape of global trade regulations and increasing demands for sustainability, retailers must implement adaptive return strategies that effectively reconcile cost efficiency with environmental stewardship.

Governments worldwide are increasing regulatory pressure to reduce emissions from returns. The EU Green Deal targets carbon neutrality by 2050, and in Switzerland, consumers have no legal right to return goods. Navigating these regulations and others requires adaptive return strategies that minimize waste and remain economically viable for global retailers.

Smart product classification and clear descriptions offer one path forward, helping consumers, especially international ones, to know exactly what they’re purchasing. When combined with evolving consumer expectations — NRF also reports that 76% of shoppers consider free returns a factor in purchasing decisions — the need for strategic, sustainable approaches becomes evident.

Retailers can balance cost-effectiveness with sustainability in their reverse logistics.

Keep It and Refund

Some retailers now allow customers to keep low-value or difficult-to-return items, rather than shipping them back. This approach cuts logistics costs and reduces carbon emissions from unnecessary transportation. Returnless refunds work best for low-cost, bulky, or perishable items.

Other retailers incentivize exchanges over refunds by offering discounts on future purchases or store credit. This approach maintains revenue while reducing return logistics. Similarly, processing refunds earlier — when items are dropped off or scanned by carriers rather than when they reach warehouses — improves customer satisfaction while enabling more efficient return management.

While these models help reduce unnecessary shipments, they require careful implementation to prevent fraud and overuse. The most effective policies balance sustainability goals with financial protection.

Adopt Smarter Consolidation

Consolidating returns at regional hubs before bulk-shipping them to retailers significantly reduces costs and emissions. This approach works particularly well because speed is typically less critical for the return journey, allowing retailers to optimize for efficiency rather than expediency.

Leveraging postal services for first-leg returns further reduces emissions by utilizing existing delivery routes. Additionally, region-specific return policies help businesses comply with local regulations while optimizing logistics networks. Many retailers now partner with drop-off locations such as Happy Returns and Staples, allowing in-person returns consolidation while driving additional foot traffic and purchase opportunities.

Look to Artificial Intelligence-Powered Prevention

AI-driven insights can help proactively prevent returns by improving product descriptions, analyzing purchasing patterns, and offering personalized recommendations. AI-powered sizing guidance and detailed product information enable customers to make more informed choices, reducing the likelihood of returns.

Amazon exemplifies this approach with AI-driven review summaries that highlight key product attributes, helping to set accurate expectations before purchase. Other retailers analyze return patterns to inform inventory decisions and pricing strategies. Many companies now integrate third-party AI tools into their e-commerce platforms, to enhance recommendations without requiring extensive internal data science resources.

The future of retail depends on reimagining returns as an opportunity for innovation. As consumer consciousness around sustainability grows, brands that transparently communicate their return policies’ environmental impact gain a competitive advantage. The most successful retailers will be those that view sustainable return management as a core strategic priority — one that simultaneously reduces costs, environmental impact, and customer friction.

For an industry long focused on getting products to customers, mastering the art of getting them back is the next frontier of retail excellence.

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    Kristen Purvis, Product Manager, Returns Management, ePost Global

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